Danfoss Power Solutions, a provider of cellular and industrial hydraulics in addition to electrical powertrain techniques, has invested in a complicated 3D scanner robotic for its joystick manufacturing traces in Nordborg, Denmark.
The corporate says the brand new system is boosting inspection routines by measuring element dimensions to “micron-level precision, offering clients with even larger product high quality”.
Danfoss Energy Options’ Nordborg facility manufactures 1000’s of joystick variants for off-highway automobiles, akin to forestry machines, harvesters, cranes, tractors and extra. With the brand new 3D scanner robotic, operators can inform instantly if a joystick element is inside specs.
This functionality has eradicated the necessity to outsource time-critical metrology necessities to a third-party coordinate measuring machine know-how supplier. The funding is thus saving appreciable time and offering larger in-house management over the manufacturing course of.
Abel Dukai, mechanical engineer within the Danfoss’ join and controls options enterprise unit in Nordborg, is main the 3D scanner undertaking alongside his colleague, manufacturing technician Grzegorz Leonhard.
Dukai says: “The scanner is so quick and straightforward to make use of that we are able to actually confirm element dimensions whereas we manufacture, which isn’t attainable with CMM know-how.
“We now know instantly whether or not half dimensions are one hundred pc similar to the computer-generated design information, so the 3D scanner has taken our high quality testing functionality to a brand new degree.”
Dukai provides that he was not dissatisfied with the third-party metrology specialist and can proceed to make use of the corporate for duties the place pace is much less essential.
The revolutionary GOM 3D scanner robotic makes use of narrow-band blue gentle to measure as much as 12 million factors on the element floor inside a couple of seconds, subsequently making a 3D picture. Colleagues at Danfoss Energy Options then examine this picture to the unique CAD file.
In keeping with Leonhard, the scanner gives micron-level precision, all the way down to 0.007 millimeters.
“We’re speaking excessive accuracy,” he says. “And it could even scan extremely complicated shapes and types. It’s unimaginable know-how that’s already gaining prevalence within the automotive trade. I’m glad we now have it on board, too.”
Go to the Danfoss joysticks webpage to be taught extra in regards to the merchandise benefitting from 3D scanning know-how.